[email protected]
Home > Battery Testing Equipment > HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
1 / 5
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers
HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers

HEV Auto Capacity Reconditioning 24 32 40 48 56 64 Channels Repair Equipment Hybrid Car NiMH and Lithium Battery Balance Testers

Send Inquiry

Product Description

Product Description

Hybrid Battery Charge Discharge Testing and Maintenance System DSF2010PRO-40 is suitable for capacity testing, charging characteristic testing, capacity grading matching, balance maintenance of NiMH, NiCd, Li-ion and lead acid batteries. Accurately detect the actual performance status of the battery and provide detailed test data. Isolated detection technology can determine the location of the defective battery without dismantling the battery pack. The device can perform balanced charge and discharge maintenance on the battery pack to restore the battery pack to a normal balance state. It has a built-in intelligent battery temperature control system that monitors the battery temperature and controls charging to ensure the safety of the test. The DSF2010PRO-40 is composed of eight modules and one testing cabinet which is capable of testing and maintaining a battery pack consisting of 40 battery modules or cells in one go, thereby significantly enhancing the efficiency of battery detection and maintenance.
A single PC can simultaneously manage multiple devices of various models, which can be connected via a switch to form a multi-channel testing system to complete the testing and maintenance of the entire battery pack at once.
The equipment is widely used in the testing, maintenance and rebuilding of hybrid vehicle batteries and electric vehicle batteries. Particularly suitable for testing, maintaining and rebuilding Ni-MH batteries in hybrid vehicles such as Honda, Toyota, Lexus, Nissan, Ford, etc.
HEV Auto Capacity Reconditioning Repair Equipment
Testing Cluster Connection
Multiple testing systems connected to the same computer can be configured to form a testing cluster, thereby fulfilling the requirements for simultaneous testing and maintenance of a large number of battery packs.
Testing Cluster Connection Layout

Applicable Batteries

Lithium/Ni-MH/NiCd/Lead-acid Batteries
Applicable Battery Types

Functions

No. Descriptions
1Charge
2Discharge (Capacity measurement)
3Auto-cycle charge discharge
4Balance maintenance
5Internal resistance test (DCIR)
6Automatic matching of user-defined criteria
7Test data analysis, comparison, exporting
8Battery temperature monitoring, control and alarm
9Parallel channel testing
10Support battery series code scanning identification
Multiple Work Steps Enhancing Test Function
Multiple work-steps can be invoked to satisfy diverse and specific testing requirements, thereby enhancing the functionality and versatility of the testing process.
Multiple Work Steps Flow

Features

  • Each channel is equipped with a dedicated processor to ensure a perfect level of capacity calculation, timing, voltage, and current control.
  • Independent heat source channel, temperature control and speed regulation fan.
  • All channels are under isolated test, it can directly test the modules of battery pack.
  • The LED light indicates the running status, testing status, matching status, and alarm status.
  • Compatibility with the batteries of Lead-Acid, Lithium-Ion, Polymer, LiCoO, Ni-MH, NiCd, and more.
  • Online test between computer and device, the setting and results are detailed and plentiful.
  • With work steps of Constant Current Discharge, Constant Power Discharge, Constant Resistance Discharge, Constant Current Charge, Constant Voltage Charge, Constant Current & Voltage Charge, Internal Resistance Test, and Idle, etc.
  • Work step automatically switching.
  • The charge and discharge parameters can be customized, like charge voltage.
  • The matching can be processed, the test results can be matched according to the customized standard, and it can mark and display on the device.
  • The recording function of the test process.
  • With 4 Y-axis (voltage, current, capacity, temperature) and an X-axis (time) curve drawing ability, and data report function.
  • The color of the test status bar is customized, which makes it easy to check the test status of all devices when the number of tests is large.
  • Isolation channel battery temperature monitoring system.
  • Supports battery serial number scanning and input to facilitate battery data recording and tracking.
  • The system supports parallel channel testing, with a maximum parallel testing current of up to 80A.
Isolated Channel Design With Each Channel Operating Independently
Each channel is equipped with an independent and efficient processor that performs precise control and accurate calculations for its respective channel, thereby enhancing testing efficiency and ensuring data accuracy.
Isolated Channel Design
Modular Design & Simplified Maintenance
Modular design enables each channel to operate independently, and the number of channels can be customized according to specific requirements. After-sales maintenance is simplified and convenient, as repairs can be completed by simply replacing the faulty module.
Modular Design & Maintenance
Parallel Channel Testing
The device is capable of supporting parallel channel testing, with up to eight parallel channels and a maximum parallel output current of 80A. This feature ensures the efficient and rapid testing of high-capacity batteries, thereby meeting the demands for enhanced performance and speed in battery evaluation and maintenance processes.
Parallel Channel Testing Layout

Technical Parameters

Description: Multifunctional Hybrid Vehicle Battery Charge Discharge Testing System
Model No.: DSF2010-40
Applicable Batteries:Lithium/Ni-MH/NiCd/Lead-acid Batteries
Input Voltage:AC 220V± 10% 50Hz/60Hz
Input Power:Full load 10.15KW (Maximum)
Channel No.:40
Maximum batteries number to be tested:40 (Maximum at one time)
Channel Control Mode:Independent control
Operation Methods:Software
Data Display:Software
High Voltage Insulation Between Channels:AC1000V/2min Normal
Voltage, Current, Temperature Test Sampling:6 core integrated cable connection
Noise:< 76 dB
Host Computer Communication Method:based on TCP/IP protocol
Test Report Output Method:Excel
Server Disk Configuration:>100GB
Server Operation System:WINDOWS XP or above system with LAN port configuration
Communication Port:LAN
IP Grade:IP20
Product Size:80*45*120cm (Subject to the actual size of the product)
Product Weight:170KG (Subject to the actual weight of the product)
Parameter of Single Channel
VoltageCharge Constant Voltage Range:1 V – 20 V adjustable
Discharge Cut-off Voltage Range:1 V – 20 V adjustable
Tolerance:± 0.02 V
CurrentCharge Current:0.05 A – 10 A Adjustable
Discharge Current:0.05 A – 10 A Adjustable
Charge Cut-off Current:0.05A – 5 A
Tolerance:± 0.02 A
PowerMax. Output Power ( Single Channel )200 W
Data RecordingData Recording ConditionsTime interval
 Voltage interval
 Current interval
ChargeCharge Modes:Constant current charge / Constant voltage charge / Constant current & voltage charge
  
  
Charge Cut-off Conditions:Voltage, current, time, capacity, -V Increment, Temp, Temp Rising Rate.
DischargeDischarge Modes:Constant current discharge / Constant voltage discharge / Constant current & voltage discharge / Constant power discharge / Constant resistance discharge
  
  
  
  
Discharge Cut-off Conditions:Voltage, current, time, capacity
CycleCycle Index:1-5000times
Parallel Channel TestingMaximum parallel current output 80A
ProtectionPower-down protection
Reverse connection
Over-temperature protection
Over-voltage protection
Short-circuit protection
Equipment Work Ambient Conditions
Operation Ambient Temperature0 ℃ - 40 ℃
Storage Temperature-10 ℃ - 50 ℃
Operation Ambient Humidity≤ 70 % RH (No condensation)
Storage Ambient Humidity≤ 80 % RH (No condensation)
Module Illustration
Module Illustration Diagram
Detailed Photos
Detailed Hardware Photos
Application Cases
Application Cases Setup
Software Interfaces
System Software Interface

About Us

We are a high-tech enterprise involved in researching & developing, producing, and sales of Storage Battery Measuring & Maintenance Equipment, EV Charging Station, Shared Power Swapping Station, Shared Mobility Solution. We provide the clients with the complete solution of storage battery testing and maintenance service.
Products Category
  • Lithium Cell Grading and testing Machine
  • Battery Module Charge Discharge Tester
  • Battery Pack Charge Discharge Tester
  • Lead-acid Battery Testing and Reconditioning Equipment
  • Intelligent Battery Charger
  • Lithium Battery Balancer
  • Electric Scooter/Bicycle Charging Station
  • Battery Charging and Swapping System
Why Choose Us
  • Professional since 2005 and has since established its leadership position within the industry
  • Over 20+ years of industry experiences
  • Powerful function and superior performance of the innovation products
  • Highly professional and skilled R&D experts, demonstrating a strong capability in product customization and innovation
  • At the forefront of industry technology
  • Advanced production technology and automatic assembly line
  • Market verification and specialized users' approval from 100+ countries and regions
  • Rich experience in market operation
  • Professional and guaranteed after-sale service, with lifelong support for all customers
Delivery Details
Sample orders are dispatched by air express via DHL, FEDEX, TNT, UPS or any other express services you prefer to, also we can coordinate to send it to other agreed address in China for loading with your convenience.
Bulk orders are transported via sea, truck, rail, or air in accordance with customer specifications.

Our Services

Warranty: 12-month warranty, lifelong after-sale service, and free technology service.
Equipment Operation Training & Guidance
In addition to providing user manual and operation videos, after you purchase the equipment, we will also provide operation training and guidance support through remote connection and other online ways, so as to ensure that you are proficient in the operation and use of the equipment. Our equipment is intelligent in design, rich in functions, and easy to operate.
After-Sales Service Support
(The exporting division is the sole official department responsible for exporting these products. To ensure that you receive authorized service and technical support following your purchase, overseas customers are advised to directly procure products from either the official exporting department or our local authorized distributor.)
Free replacement parts will be provided during the warranty period.
For sample orders: In the event of product failure, we will promptly dispatch replacement parts via express delivery to ensure the issue is resolved as quickly as possible.
For bulk orders: We will include complimentary spare parts in the shipment for replacement and maintenance purposes.
We will guide the user to replace the fault parts via maintenance manual or video. The modular design of our equipment makes it easy to install and replace.
After the warranty period: The cost of replacement parts will be charged. If you pay for the replacement parts, you can enjoy a free warranty within half a year from the maintenance date for the same problem.
Lifelong free technology service is provided, and users can report malfunctions and inquire about maintenance technology through online support and social media.
Paid Service Policy
The conditions below are not included in the free maintenance range, paid service is provided:
  • Do not operate or use as per the manual and cause the damage.
  • The instrument was disassembled or repaired by an non-authorized person.
  • Unexpected factors or man-made causes damage, such as water inflow, mechanical damage, falling, burning, and so on.

Frequently Asked Questions (FAQ)

What types of batteries is this testing system compatible with?
The system is designed for charging, discharging, and capacity testing of NiMH, NiCd, Lithium-ion, and Lead-acid batteries, commonly found in hybrid and electric vehicles.
Can I locate a defective battery module without taking apart the entire battery pack?
Yes, the system utilizes isolated detection technology that identifies and targets the exact location of defective battery modules without requiring you to dismantle the pack.
How does the system ensure safety during high-power testing?
It includes an integrated intelligent temperature control system to monitor battery temperature, automatically controlling the process and alerting you if limits are exceeded. It also features built-in protections for over-voltage, short-circuit, and reverse connection.
Is it possible to manage multiple test systems from a single computer?
Yes, multiple systems can be connected via a switch to a single PC, allowing you to configure a testing cluster for high-volume, simultaneous battery pack maintenance.
What does parallel channel testing offer?
It allows combining up to 8 parallel channels for a maximum current output of 80A, designed to facilitate fast and efficient testing for high-capacity battery units.
What kind of after-sales technical support do you offer?
We provide a 12-month warranty, lifelong technical support, operational training via online channels, and modular hardware designs that make replacing faulty parts quick and easy.

Related Products

Baiway TF03K FCS200A High Precision Battery Monitor Charge and Discharge Battery Level Indicator Battery Capacity Tester

Baiway TF03K FCS200A High Precision Battery Monitor Charge and Discharge Battery Level Indicator Battery Capacity Tester
Battery Repair Equipment 2-24S 10A 15A Lithium Battery Balancing Machine Car Battery Cells Repair Machine 10A 15A

Battery Repair Equipment 2-24S 10A 15A Lithium Battery Balancing Machine Car Battery Cells Repair Machine 10A 15A
Testing Equipment Battery Tester For Personal Use Vehicle Battery Tester i-POOK PK59A/B/C/D

Testing Equipment Battery Tester For Personal Use Vehicle Battery Tester i-POOK PK59A/B/C/D
TMAX Brand 30A Lithium Battery Forming And Grading Tester Analyzer Machine Polymer Cell Capacity Test Testing Equipment

TMAX Brand 30A Lithium Battery Forming And Grading Tester Analyzer Machine Polymer Cell Capacity Test Testing Equipment
2026NEW SG Lithium Battery Pack Capacity Tester with LCD Balancing &amp; Repair Analyzer 2V-100V 0.001 Accuracy

2026NEW SG Lithium Battery Pack Capacity Tester with LCD Balancing &amp; Repair Analyzer 2V-100V 0.001 Accuracy
600W 12-Channel Lithium Battery Pack Discharge Tester Machine 2-150V 0.1-40A Capacity Current Voltage for Aging Equipment Motor

600W 12-Channel Lithium Battery Pack Discharge Tester Machine 2-150V 0.1-40A Capacity Current Voltage for Aging Equipment Motor
HF10060 Multi-Function Lithium Battery Capacity Tester 100V 60A Charge/Discharge 110V/220V Automatic Cycle Li-Ion Battery Pack

HF10060 Multi-Function Lithium Battery Capacity Tester 100V 60A Charge/Discharge 110V/220V Automatic Cycle Li-Ion Battery Pack
Battery Checker Digital Battery Tester BTS-2006 For Recharge Lithium-ion Battery 30V Over Charge Current 30A And Over Discharge

Battery Checker Digital Battery Tester BTS-2006 For Recharge Lithium-ion Battery 30V Over Charge Current 30A And Over Discharge
DANTE YPSDZ0550-4 4 Channel 5V 50A LifePo4 Cell Lithium Battery Capacity Tester Analyzer Testing Equipment

DANTE YPSDZ0550-4 4 Channel 5V 50A LifePo4 Cell Lithium Battery Capacity Tester Analyzer Testing Equipment
100V 30A 36-Channel Lithium/Lead-acid/Nickel Hydrogen/Nickel Cadmium Regenerative Battery Charge Discharge Test Equipment

100V 30A 36-Channel Lithium/Lead-acid/Nickel Hydrogen/Nickel Cadmium Regenerative Battery Charge Discharge Test Equipment